Copper cathode is a crucial component in electrical applications and the manufacturing of electrical devices. With the rise of renewable energy and electric vehicles, the demand for copper cathode is expected to grow significantly. This report provides an analysis of establishing a copper cathode manufacturing plant.

Market Potential

The demand for copper cathode is driven by its extensive use in electrical equipment and infrastructure. As the world shifts towards renewable energy and electric vehicles, the need for efficient and high-quality copper cathodes will increase.

Technical Feasibility

Raw Materials

• Copper Ore: Primary raw material for copper cathode production.

Production Process

• Mining and Crushing: Extracting and crushing copper ore.
• Leaching and Electrowinning: Extracting copper through leaching and refining through electrowinning.
• Purification and Casting: Purifying copper and casting it into cathodes.

Plant Layout and Machinery A typical plant layout includes:

• Mining and Crushing Unit
• Leaching and Electrowinning Unit
• Purification and Casting Unit

Financial Analysis

Total Project Cost

• Land and Site Development: ₹50 crore
• Plant and Machinery: ₹250 crore
• Installation and Erection: ₹50 crore
• Preliminary and Pre-operative Expenses: ₹50 crore
• Working Capital: ₹50 crore
• Total Estimated Cost: ₹450 crore

Revenue Generation Revenue from the sale of copper cathode is estimated based on market rates.

Cost of Production

• Raw Material Cost: ₹120 crore per annum
• Operating Expenses: ₹60 crore per annum
• Maintenance and Utilities: ₹30 crore per annum

Profitability Analysis

• Total Annual Revenue: ₹625 crore
• Annual Expenses: ₹210 crore
• Net Profit: ₹415 crore
• Rate of Return: 25%
• DSCR: 1.9

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