Glass bottles are essential for packaging beverages, pharmaceuticals, and other products. The shift towards sustainable packaging solutions and the increasing demand for recyclable materials are driving the growth of the glass bottle market. This report analyzes the feasibility of establishing a glass bottles manufacturing plant.

Market Potential

The consistent demand for durable and eco-friendly packaging drives the glass bottles market. As consumers become more environmentally conscious, the preference for glass bottles over plastic alternatives is increasing.

Technical Feasibility

Raw Materials

• Silica Sand, Soda Ash, and Limestone: Primary raw materials for glass production.

Production Process

• Melting: Melting raw materials to form glass.
• Molding: Molding the molten glass into bottle shapes.
• Annealing: Cooling the bottles slowly to relieve internal stresses.
• Finishing and Packaging: Finishing the bottles and packaging them for distribution.

Plant Layout and Machinery A typical plant layout includes:

• Melting Furnace
• Molding Unit
• Annealing Unit
• Finishing and Packaging Unit

Financial Analysis

Total Project Cost

• Land and Site Development: ₹15 crore
• Plant and Machinery: ₹75 crore
• Installation and Erection: ₹15 crore
• Preliminary and Pre-operative Expenses: ₹15 crore
• Working Capital: ₹15 crore
• Total Estimated Cost: ₹135 crore

Revenue Generation Revenue from the sale of glass bottles is estimated based on market rates.

Cost of Production

• Raw Material Cost: ₹30 crore per annum
• Operating Expenses: ₹15 crore per annum
• Maintenance and Utilities: ₹7.5 crore per annum

Profitability Analysis

• Total Annual Revenue: ₹180 crore
• Annual Expenses: ₹52.5 crore
• Net Profit: ₹127.5 crore
• Rate of Return: 15%
• DSCR: 1.6

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