New Start of Soda Ash: A Core Component in Industrial Processes with Financials
Soda ash, also known as sodium carbonate, is a key component in various industrial processes, including glass manufacturing, detergent production, and chemical processing. This report evaluates the feasibility and financial aspects of establishing a soda ash production plant.
Market Potential
The stable demand for soda ash, driven by its extensive industrial applications, ensures a robust market.
Technical Feasibility
Raw Materials
- Trona ore: Primary raw material for soda ash production.
Production Process
- Mining and Extraction: Extracting trona ore from mines.
- Calcination: Heating the ore to convert it into soda ash.
- Purification: Purifying the soda ash to remove impurities.
- Packaging: Packaging the soda ash for distribution.
Plant Layout and Machinery A typical plant layout includes:
- Mining and Extraction Unit
- Calcination Unit
- Purification Unit
- Packaging Unit
Financial Analysis
Total Project Cost
- Land and Site Development: ₹30 crore
- Plant and Machinery: ₹120 crore
- Installation and Erection: ₹30 crore
- Preliminary and Pre-operative Expenses: ₹30 crore
- Working Capital: ₹30 crore
- Total Estimated Cost: ₹240 crore
Revenue Generation Revenue from the sale of soda ash is estimated based on market rates.
Cost of Production
- Raw Material Cost: ₹60 crore per annum
- Operating Expenses: ₹30 crore per annum
- Maintenance and Utilities: ₹15 crore per annum
Profitability Analysis
- Total Annual Revenue: ₹285 crore
- Annual Expenses: ₹105 crore
- Net Profit: ₹180 crore
- Rate of Return: 18%
- DSCR: 1.8
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